Friday, 27 June 2014

Why Methane Monitoring is Critical to the Mining Industry



Methane is the second most important anthropogenic greenhouse gas that influences troposphere ozone and water vapor.  In small concentrations, methane is not dangerous and poses no threat to human health and life. However, once there is a buildup in methane concentrations, it can cause serious damage to humans and the environment hence methane monitoring is crucial to reduce the risks of accidents.
Minimizing the risks of methane through monitoring
Methane is a colorless substance which is a principle component of natural gas. Natural gas is considered by modern society as an ideal option to fossil fuel because of its clean and safe combustion. While methane is not considered toxic, it can cause suffocation when it displaces oxygen in the environment and reduces the concentration of oxygen required for breathability. Methane is also combustible and mixtures of approximately 5 to 15% in the air are considered explosive. So unless methane monitoring is used in certain situations, there is high risk for methane to cause asphyxiation and explosions.
The importance of methane monitoring for the mining industry
The use of machine mounted methane monitors is required by the federal government so that miners will be warned of the presence of dangerous concentrations of methane while mining coal. The methane monitoring equipment must be permanently mounted on machines to provide continuous readings of methane levels. Response time of methane monitors is very critical because methane levels can fall or rise rapidly and the miners must be able to respond accordingly to these changing conditions otherwise their life might be at stake. Machine mounted methane monitors must provide warnings whenever methane levels are 1% and higher and before it reaches face reach at 5%. One of the most significant factors for the accuracy of methane monitoring is the proper placement of the monitors on the mining machine.
Proper placement of methane monitoring for quick response
Based on the Office of Mining Safety and Health Research (OMSHR), the design of the protective dust cap over the methane monitor has the greatest effect on its response time. All sensors used in the mining industry have these dust caps that protects the sensor’s head from the harsh influences of the mining environment. Although methane monitoring equipment with faster response times provides the most accurate measurements, the sensors need to be protected from the excessive amounts of dust and water.
The best possible location of methane sensors on a continuous mining machine would be on the return side of the machine that offers the most accurate assessment of face methane levels. However, locations that are close to the face are bound to suffer from damage during mining activities while if placed farthest from the face, sufficient accuracy of measurements will not be achieved. The research of OMSHR is exploring the benefits of placing a secondary methane monitoring device on a mining machine to provide earlier warning should there be hazardous methane concentrations. Further refinement in the design of the protective dust caps is also being explored so as to reduce the potential for mining accidents due to methane buildup. 

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