THE BENEFITS OF AUTOMOTIVE STRUCTURAL FOAM

Automotive structural foam is considered is important to the automotive industry. It is a low-pressure injection molding. It takes advantage of thermoplastics that have rigid properties. The structures that are made using this material are stronger and thicker. They are also have a better stiffness-to-weight ratio. This is important in the automotive industry compared to the products that are made using the standards techniques. In this technique, resin is used in mixture form with a blowing agent. The resin is then pushed into the cavity but not allowed to fill completely. The blowing agent is then used to push the resin to the furthest ends. When cooling occurs, internal pressure is created by the foaming action. This causes the sinks over ribs to reduce. There are numerous benefits of using this technique. This technique allows the industry to produce superior vehicle parts that cannot be achieved using other methods. The other benefit is that different materials and colors can be run at the same time. There is also the benefit of using one machine to run multiple tools and parts. The method is much cheaper compared to the standard injection molding. The automotive structural foam products can easily be gates at multiple locations on the parts. This means that the points can be design to maximize the processing and the filling. The foam has a very high strength to weight ratio.

The use of low pressure during the molding process means that automotive structural foam will experience low stresses. The product will not be susceptible to warping. The low pressure encourages the molding of larger parts because of the low machine tonnage. The technique offers the manufacturers flexibility. There is a wide range of products that can be designed when it comes to this technique. The parts that are produced are superiors and the processes can be repeated easily. It is also possible to mold thick wall sections. This is achieved by little sink marks. The total weight shot can be very high when this method is used. You can reduce the total weight by up to 20%. The foaming action causes the automotive structural foam to appear as if it has swirls. Web molding will ensure that you get a smoother finish. You can get a foam manufacturer to take care of your molding issues and produce custom solutions for your business. This will ensure that you attract more customers and meet your business requirements.