HOW CUSTOM FOAM PRODUCTS ARE MADE

The custom foam products have numerous applications especially in packing. They are used to make cases that are ideal for packing different items. You can have your custom foam products depending on your applications and the durability needs that you have. If you want durable and maximum protection cases then you will have to consider the method that is used to make the products. The only way that you can understand the value of foam products is by knowing the techniques used to make them. There are numerous techniques that are used to make the foam.

Die cutting is a common method of making foam. It is used widely in the industries. This method is used to create large quantities of foam products usually over 25. If you are planning to get a huge number of products for your business then this is the technique that you should use. You should approach a foam manufacturer that offers die-cutting services that are efficient. You will save a lot of money by using this technique.

The band saw method is also used to make custom foam products. This is an excellent cutting technique whereby a single piece is dealt with at a time. It is ideal when you want to make a prototype while paying attention to details. There should be only a few cavities. The pattern image is usually drawn on the bottom side of the foam before it is cut using a band saw. The band saw is made of a special low dust foam blade. This method can only be performed by skilled technicians. The technicians cut the cavities from the outer wall of the foam and follow the drawn pattern until they exit at the point of entry. When the cutting is done, the entry point is joined back together.

There is also the water jet cutting method that is used to make foam products. This is a popular method that uses high-pressure water jets to perform precision cuts and designs. The principle of this method is that you can cut anything as long as you can draw it using CAD. The advantage of the water jet cutting method is that you will get detailed configurations with minimal cavities. This technique will save you a lot of time and money. The final product will be strong and durable as compared to the other products. Custom foam products should be made using the ideal techniques.