Contractors and
builders find it necessary to use various types of sealing materials to cover
gaps between building materials. This is mostly done during the final
construction stages where a perfect surface finish is required. One of the most
common sealing materials used during the construction process is the soft
backer rod. Just as the name suggests, this type of backer rod is soft and
flexible in nature. Its structure is made up of millions of open cells that
give it an airy flexible nature. The structure is vulnerable to moisture, water
and air hence cannot be used to form a waterproof seal.
There are numerous
properties of the soft backer rod that make it appropriate for sealing joints.
Most of the properties are directly linked to its microstructure. One
outstanding property of this material is that it has a non-gassing nature. This
property enables it to prevent bubbling of the sealant when the rod is pricked
or punctured. Even though the rod is made up of open cells, it has low moisture
absorption. The material used to make the rod has non-staining properties. This
means that it cannot discolor and stain the sealant used. In addition to this,
the material does not bond with the sealants. This allows for the formation of
flexible joints where the sealant only bonds with the building material and not
the backer rod.
There are numerous
applications of the soft backer rod in construction industry. Some of the
common applications include pre-casting of panel joints, providing a suitable
backing for application of sealants, sealing expansion joints, and filling of
door and window-perimeters. It can also be used to seal glazing joints, coping
joints, isolation joints, and control joints. Most of these applications are
performed indoors hence do not require waterproof properties.
There are numerous
lengths and diameters in which the soft backer rod is supplied. Because it can
cover very large gaps, it is supplied in larger diameters than the closed cell
backer rod. When selecting the most appropriate size to use, one has to
consider the width of gap to be filled. The recommended diameter by most
manufacturers should be 25% larger than the width of joint to be sealed.
However, when covering gaps with a variable width, one may have to consider
both the widest and narrowest sections of joint. The choice of sealant used
depends on the type of joint to be sealed. For instance, an expandable joint
will require a different type of sealant from a fixed joint.
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