Mechanical locking devices like split washers and nylon nuts
solved common problems of loosening that usually occurs in most threaded
assemblies; however, there were shortcomings with these devices as they usually
loosen with vibration, thermal expansion or improper torque. Mechanical locking
devices are usually prone to rust and do not properly seal the threads. A
revolutionary method to lock and seal threaded fasteners was introduced with
liquid anaerobic adhesives that can be used for a wide range of applications. A
threadlocker is a single-component adhesive that cures even with the absence of
air and forms a tough thermoset plastic that will completely fill all the voids
between the interfacing threads to prevent any loosening.
Reasons for the
failure of threaded assemblies
A threaded fastener can loosen due to vibration and it can
result into catastrophic machine failure. Gaps naturally exist between the
mating surfaces of threads that directly impact on the fastener’s ability to
stay tightly fixed. Tiny though these gaps are, they allow side-to-side
movement when exposed to vibration and thermal expansion/contraction. The
side-to-side movements loosen the mated parts, reducing clamp load and ultimately
causing the mechanical fastener to fail. Mechanical locking devices were
invented to prevent the failure of threaded assemblies but they have inherent
flaws and the user needs to keep an extensive inventory of expensive parts to
fit all the fastener shapes and sizes.
The reliability of
anaerobic threadlockers
Anaerobic threadlockers act as lubricants during fastener
tightening and allows applied torque to be converted into high clamp load
instead of dissipating as friction or heat. Once cured, the threadlockers can
provide a reliable seal that would prevent leakages, galling and corrosion that
can seize threads and prevent disassembly. Anaerobic threadlockers are
single-component adhesives that can cure tough thermoset plastics when exposed to
active metals and deprived of air. They can completely fill the void between
the interfacing threads and prevent side-to-side movements that usually cause
the loosening of the threaded assemblies. Threadlockers ensure that the
threaded assembly will stay locked and sealed for the entire length of its
service life. This makes the adhesive cost effective and practical for locking
devices.
How to apply the
liquid threadlockers
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In order to achieve optimum performance, all
parts must be cleaned and free from contaminants like oil and grease.
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A dispensing system makes it more convenient to
dispense the liquid threadlocker
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Most liquid threadlockers are designed to be
applied at the moment when the parts will be assembled but it can also be
applied on parts that have been assembled.
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For through-hole assemblies, threadlockers can
be applied where the nut and bolt meets when fully tightened.
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For blind-hole assemblies, threadlockers are
applied to both the bolt and the mating threads.
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For post assembly, low viscosity, water thin
liquid threadlockers can be applied.
In the selection of threadlockers, low strength is ideal for
fasteners that are < ¼” (6 mm) while medium strength is designed for ¼” to
¾” fasteners. High strength liquid threadlockers deliver high strength to ¼”
and ¾” (6 mm to 22 mm) fasteners.
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