The process of turning
is widely used in most industrial applications to achieve exact diameters or
reduce material uniformly on rigid pieces. The process is done on a lathe
machine using various types of turning tools. The rigid material is firmly held
into position and rotated against a tool that scraps off a certain depth of
material. Turning can be done either on the outside of a body for material
reduction or on the inside to increase the diameter of a hollow. Different
types of tools are used in the process depending on the shape of work piece,
desired output and extent to which the material has to be formed.
The jaw set is one of
the most essential turning tools that are used for virtually all turning
processes. It is used to hold the work piece in place while it is rotated on a
lathe machine. There are two main types of jaw sets. These are the
self-centering type and the manual-centering type. The self-centering type has
three jaws that are able to center the work piece automatically. It is used to
hold regular cylindrical bodies that have a definite center. Manual-centering
jaw sets are made of four jaws that operate independently. They are used to
hold irregular pieces during turning processes. They have a calibration system
made of concentric circles used for centering the work-piece.
Other common turning tools include the tool head, collet, precision chunk, drill chunk, keys and
sandpaper kits. The tool head is made of high-speed steel so as to reduce on
its rate of wear. Its geometric design ensures minimal tool wear and maximum
efficiency during the process. An operator may have to use a coolant to reduce
on heat and tool wear as well. Special tools are used to sharpen the tool heads
once they go blunt. Blunt tools can be hectic to use and require higher
forces.
A collet is used to
hold small bits of turning tools that cannot be held firmly by the chunk. The
tools are fixed on one end of the collet, which is in turn fastened to the
chunk. There are two main types of chunks. These are the keyless chunks and
keyed chunks. Keyed chunks are fastened using keys and can be used to hold
different sizes of drilling bits. Keyless chunks are used to hold specific
sizes of drilling bits and collets. Most lathe machines have a user manual that
is used to describe how the mentioned tools can be used to conduct the turning
process.
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